This manual utilizes procedures and written instructions from a veteran, dealer-trained motorcycle technician. This shop manual is loaded with not only well-written, step-by-step text instructions, but with a huge number of excellent photographs and other helpful visual aids to assist you all along the way. It even has wiring diagrams!
With the release of the XL and XL Sportster models, Harley Davidson enhanced these popular bikes, by taking out a lot of the vibration. They kept all of the beautiful styling, but made them more enjoyable to ride. Also for: Iron , Sportster. Complete carburetor installation as described in this chapter.
Inspect spportster battery as described in this chapter. Tap the seal into place using a valve seal installation tool and driver handle Figure Troubleshooting Refer to Chapter Two. I find no missing pages although the last three pages are stuck together from what looks like moisture damage. To disassemble and reassemble the cover assembly, pro- ceed as follows: The primary chain free play mmanual are: Soak all of the clutch plates in clean transmission oil for approximately 5 minutes before installing them.
Check battery connec- Recharge tions. If assembling the chain using a press fit master link, refer to Press Fit Master Link in this section to press the side plate onto the connecting link.
Sensor plate screw Motorcycle hqrley complete information on maintenance, tune-up, repair and 4. If damaged, replace the bearings and races as described in the Sprocket Shaft Main Bearing Assembly Re- placement section. Print only the pages you need from your repair manual and take them to the garage or work wirelessly on your laptop right next to your Harley-Davidson Sportster or Sportster motorcycle.
Your Cyclepedia Sportster service manual both printed and online are top notch. Both have been very helpful in understanding and completing my tasks. Wonderful idea and great having having access on my mobile while I ponder my next project. I plan on renewing my online subscription next year. Check primary chain free play at the upper chain run midway between the sprockets Figure Position the head so the the head gasket is not moved out of alignment.
Remove the bolts and nuts securing the intake manifold Figure 36 to the cylinder heads. If the voltage is incorrect, check for an open circuit between the battery, amp circuit breaker, ignition switch, and fuse block. Once the engine heats up to normal operating temperature, the water evaporates and exits the engine. Do not remove carbon from the piston sides above the top ring groove or from the top of the cyl- inder bore.
Place the motorcycle on a level manuaal and hold the mo- motor oil to be recycled. Before using cleaning solvents, consider how they will be used and disposed of, particularly if they are not water-soluble. However, if the Supply Cylinder motorcycle is ridden for short trips or repeatedly started and Inspect the filter mounted on top of the fuel valve. The test jumper must be 0. NOTE Insert the two cross plate pins into the pin holes in the transmission housing.
Check davidskn runout and spoke tension, if applicable, as described in this chapter. Drain gasoline remaining in the tank after valve removal. Connect the ohmmeter positive lead to the module con- nector black pin and the ohmmeter negative lead to ground.
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